컨베이어설계도감-컨베이어설계 실무 도면집

컨베이어설계도감 CONVEYOR DESIGN BOOK

도서출판 메카피아의 신간 도서인 컨베이어설계도감은 2022년 3월초 온라인 서점에서 구입이 가능할 예정입니다. 산업자동화 분야에서 열일하는 컨베이어 설계 가이드 도면집으로 설계 입문자나 초심자 및 실무설계자들에게 추천하는 책으로 지면의 한계상 대부분 조립도로 구성되어 있으며 각종 기계요소가 어떤 식으로 적용되는지 컨베이어 메카니즘 설계에 참고가 될만한 서적입니다.

엔지니어가 최고의 대우를 받는 그날까지!

컨베이어설계도감

컨베이어설계도감

 

[머리말]

공장, 물류창고, 백화점, 공항 등에서 물품을 운반하는 용도로 화물을 연속적으로 운반하는 기계라는 의미의 칸베이어 시스템은 제조업 생산라인 및 물류 산업 분야에서 널리 사용되고 있는 대표적인 물류설비이다.
설비 자동화, 무인 자동화 공장에서 필수적인 요소로 체인 컨베이어부터 파워롤러 컨베이어, 벨트 컨베이어, 어큐뮬레이터, 무체인 컨베이어 시스템에 이르기까지 그 용도에 따라 다양한 종류가 있으며 주로 공장 내에서 부품의 운반, 반제품의 이송, 광산, 항만 등에서 석탄, 광석의 운반과 건설현장에서 모래와 자갈을 운반하는 용도로도 사용되고 있다.
그 중에서도 체인 컨베이어 시스템은 무거운 하중의 공작물이나 파레트를 운반하는데 이상적인 운송 시스템으로 자동차 부품 등과 같은 제조공장의 조립 및 검사라인에서 많이 사용되고 있다.
무동력 컨베이어도 있지만 이들은 대부분 리프트, 디버터, 트랜스퍼모듈, 엘리베이터, 스토퍼, 이스케이퍼, 위치결정장치, 회전장치 같은 부가 장치들이 조합되어 시스템화되어 있다.
또한 물류이송에 적합한 벨트 컨베이어는 대량 생산을 하는 제조 공정에서 사용하며 고무 이외에도 직물, 수지, 스틸, 철망 등의 다양한 재질로 제작된 벨트가 사용되고 이것을 일정한 속도로 구동하여 제품을 운반하거나 조립이나 가공의 공정을 실시한다.
또한 석탄이나 곡물과 같은 것을 운반하기도 하며 물류시스템에 있어 벨트 컨베이어는 가장 널리 이용되고 있는 운반장치로 그 구조도 매우 다양하며 물류자동화의 최일선에 있다고 해도 과언이 아닐 것이다.
기존에는 단순히 물류 이송에만 컨베이어가 사용되어 왔지만, 최근에는 인공지능이 결합된 스마트팩토리가 등장하면서 공장자동화에 있어 이송 속도는 곧 생산의 경쟁력으로 작용하게 됐다.
따라서 작업자의 안전을 최우선으로 하는 자동화에 최적화된 장비를 적재적소에 도입하는 기업만이 생산 경쟁에서 살아남을 수 있을 것으로 예상된다.
아르키메데스 나선양수기의 원리를 응용한 하·폐수처리장에서 많이 사용하는 스크류 컨베이어나 석탄, 자갈, 모래, 곡물 등의 운반에 사용되고 있는 버킷 컨베이어, 가늘고 긴 파이프 안에 고속의 공기를 흘려 분체를 운반하는 공기 컨베이어도 있다.
롤러 컨베이어는 롤러를 일정 간격으로 길게 나열해놓고 롤러 위에 제품이나 파레트를 운반하는 체인 구동롤러, 벨트구동롤러, 마찰구동롤러, 모터롤러, 휠컨베이어 등의 종류가 있다.
트롤리 컨베이어는 천장에 레일을 설치하여 트롤리에 물품을 매달아 운반한다. 자동차, 전기제품 등의 대량생산 라인에서 부품 운반에 널리 사용되고 있으며, 유체 컨베이어는 관 또는 물통에 물을 흘려 물의 흐름에 의해 운반하는데 분체 등의 선별에 활용되고 있다.

또한 진동 컨베이어는 탄광내에서 석탄의 운반 등에 이용되고 있으며 입자의 크기에 따라 이동 속도가 다른 원리를 이용하여 광석 등의 선별
이나 수확한 농작물의 크기에 따라 선별하는데 사용되고 있다.
이처럼 컨베이어는 그 종류와 용도가 아주 다양하여 일률적으로 분류하기가 어려울 정도로 산업 현장에서 중요한 역할을 하고 있다.
본서는 이처럼 생산 작업 유형에 관계없이 거의 모든 생산 시스템에서 중추적인 역할을 수행하는 컨베이어 시스템의 설계에 참고가 될 수
있도록 실무적인 도면들을 엄선하여 구성하였으나 전반적인 컨베이어 자동화에 관련된 사항들 중에서도 일부분만 수록을 할 수 밖에 없었
음을 양해해주기 바란다.
엔지니어들의 지식메카이던 기술서적 전문서점들이 문을 닫고 점차 관련 분야 기술 서적의 출간이 디지털화 바람 속에서 사장되어 가고 있는
현실이 안타깝지만 변화하는 시대의 흐름 속에서도 묵묵히 기술 서적들을 발굴하고 출간할 수 있는 기회가 주어질 수있 길 고대한다.

 

[목차]

PART 01 컨베이어 롤러 Conveyor roller

01 컨베이어 롤러-1· ································ 016

02 컨베이어 롤러-2································· 017

03 컨베이어 롤러-3································· 018

04 컨베이어 롤러-4································· 019

05 컨베이어 롤러-5································· 020

06 컨베이어 롤러-6································· 021

07 컨베이어 롤러-7· ································ 022

08 컨베이어 롤러-8································· 023

09 컨베이어 롤러-9································· 024

10 컨베이어 롤러-10································· 025

11 컨베이어 롤러-11································· 026

12 컨베이어 롤러-12································· 027

13 컨베이어 롤러-13································· 028

14 컨베이어 롤러-14································· 029

15 컨베이어 롤러-15································· 030

16 컨베이어 롤러-16································· 031

17 컨베이어 롤러-17································· 032

18 컨베이어 롤러-18································· 033

19 컨베이어 롤러-19································· 034

20 컨베이어 롤러-20································ 035

21 컨베이어 롤러-21································· 036

22 컨베이어 롤러-22································ 037

23 컨베이어 롤러-23································ 038

​

PART 02 롤러 체인 컨베이어 Roller chain conveyor​​

01 경사 롤러 컨베이어································ 040

02 롤러 컨베이어 각부 상세도-1· ·························· 041

03 롤러 컨베이어 각부 상세도-2· ·························· 042

04 롤러 컨베이어 롤러 단면도· ··························· 043

05 롤러 컨베이어 스토퍼······························· 044

06 롤러 컨베이어 조립도······························· 045

07 롤러 체인 컨베이어-1······························· 046

08 롤러 체인 컨베이어-2······························· 047

09 롤러 체인 컨베이어-3······························· 048

10 롤러 체인 컨베이어-4······························· 049

11 롤러 체인 컨베이어-5······························· 050

12 롤러 체인 컨베이어-6······························· 051

13 롤러 체인 컨베이어-7······························· 052

14 롤러 체인 컨베이어-8······························· 053

15 롤러 체인 컨베이어-9······························· 054

16 롤러 체인 컨베이어-10· ····························· 055

17 롤러 체인 컨베이어-11· ····························· 056

18 롤러 체인 컨베이어-12· ····························· 057

19 롤러 체인 컨베이어-13· ····························· 058

20 롤러 체인 컨베이어-14· ····························· 059

21 롤러 체인 컨베이어-15· ····························· 060

22 롤러 체인 컨베이어-16· ····························· 061

23 롤러 체인 컨베이어-17· ····························· 062

24 롤러 체인 컨베이어-18· ····························· 063

25 롤러 체인 컨베이어-19· ····························· 064

26 롤러 체인 컨베이어 ANTI BACK· ························· 065

27 롤러 체인 컨베이어 STOPPER··························· 066

28 리프터 롤러 컨베이어······························· 067

29 2열 롤러 체인 컨베이어 각부 조립도························ 068

30 2열 롤러 체인 컨베이어 구동부 조립도-1······················ 069

31 2열 롤러 체인 컨베이어 구동부 조립도-2······················ 070

32 2열 롤러 체인 컨베이어 롤러부 조립도······················· 071

33 2열 롤러 체인 컨베이어 부분 조립도························ 072

34 2열 롤러 체인 컨베이어 조립도· ························· 073

35 RS50 롤러 체인 컨베이어 섹션·························· 074

36 RS60 롤러 체인 컨베이어 텐션부 단면도······················ 075

37 RS60 롤러 체인 컨베이어 구동부 단면도······················ 076

38 RS60 롤러 체인 컨베이어 종동부 단면도······················ 077

39 RS80 롤러 체인 컨베이어 구동부························· 078

​

PART 03 프릭션 롤러 컨베이어 Friction roller conveyor​​

01 프릭션 롤러 컨베이어-1······························ 080

02 프릭션 롤러 컨베이어-2······························ 081

03 프릭션 롤러 컨베이어-3······························ 082

04 프릭션 롤러 컨베이어-4······························ 083

05 프릭션 롤러 컨베이어-5······························ 084

06 프릭션 롤러 컨베이어-6······························ 085

07 프릭션 롤러 컨베이어-7······························ 086

08 프릭션 롤러 컨베이어-8······························ 087

09 프릭션 롤러 컨베이어-9······························ 088

10 프릭션 롤러 컨베이어-10· ···························· 089

11 프릭션 롤러 컨베이어-11· ···························· 090

12 프릭션 롤러 컨베이어-12· ···························· 091

13 프릭션 롤러 컨베이어-13· ···························· 092

14 프릭션 롤러 컨베이어-14· ···························· 093

15 프릭션 롤러 컨베이어-15· ···························· 094

16 프릭션 롤러 컨베이어-16· ···························· 095

17 베벨기어 구동 프릭션 롤러· ··························· 096

18 파레트 이송 프릭션 롤러· ···························· 097

19 프릭션 롤러 컨베이어 드라이브 파트························ 098

20 프릭션 롤러 컨베이어 디버터 파트························· 099

21 프릭션 롤러 컨베이어 테일 파트·························· 100

22 FRICTION ROLLER CONVEYOR 구동부 롤러 파트· ················· 101

23 FRICTION ROLLER CONVEYOR 스토퍼 파트····················· 102

24 FRICTION ROLLER CONVEYOR 에스케이퍼 파트··················· 103

25 FRICTION ROLLER CONVEYOR 텐션 드라이브 파트· ················ 104

​

PART 04 벨트 컨베이어 Belt conveyor​

01 경사 벨트 컨베이어································ 106

02 링벨트 컨베이어-1· ······························· 107

03 링벨트 컨베이어-2································ 108

04 링벨트 컨베이어-3································ 109

05 링벨트 컨베이어-4································ 110

06 링벨트 컨베이어-5································ 111

07 링벨트 컨베이어-6································ 112

08 링벨트 컨베이어-7· ······························· 113

09 링벨트 컨베이어-8································ 114

10 링벨트 컨베이어-9································ 115

11 링벨트 컨베이어-10································ 116

12 링벨트 구동 롤러 컨베이어· ··························· 117

13 링벨트 구동 컨베이어······························· 118

14 모듈러 컨베이어-1· ······························· 119

15 모듈러 컨베이어-2································ 120

16 미니 벨트 컨베이어································ 121

17 벨트 구동 컨베이어································ 122

18 벨트 컨베이어-1· ································ 123

19 벨트 컨베이어-2································· 124

20 벨트 컨베이어-3································· 125

21 스테인리스 벨트 컨베이어-1···························· 126

22 스테인리스 벨트 컨베이어-2···························· 127

23 스틸 벨트 컨베이어-1······························· 128

24 스틸 벨트 컨베이어-2······························· 129

25 알루미늄 휠 이송용 벨트 컨베이어-1························ 130

26 알루미늄 휠 이송용 벨트 컨베이어-2························ 131

27 알루미늄 휠 이송용 벨트 컨베이어-3························ 132

28 알루미늄 휠 이송용 벨트 컨베이어 부품도-1· ··················· 133

29 알루미늄 휠 이송용 벨트 컨베이어 부품도-2· ··················· 134

30 알루미늄 휠 이송용 벨트 컨베이어 부품도-3· ··················· 135

31 알루미늄 휠 이송용 벨트 컨베이어 부품도-4· ··················· 136

32 알루미늄 휠 이송용 벨트 컨베이어 부품도-5· ··················· 137

33 커브형 벨트 컨베이어······························· 138

34 컨베이어 벨트 조립도······························· 139

35 환벨트 컨베이어· ································ 140

36 L형 벨트 컨베이어· ······························· 141

37 L형 체인 컨베이어· ······························· 142

38 600W 벨트 컨베이어· ······························ 143

39 FLAT BELT CONVEYOR······························ 144

​

PART 05 탑 플레이트 컨베이어 Top plate conveyor​​

01 탑 플레이트 컨베이어-1······························ 146

02 탑 플레이트 컨베이어-2······························ 147

03 탑 플레이트 컨베이어-3······························ 148

04 탑 플레이트 컨베이어-4······························ 149

05 탑 플레이트 컨베이어-5······························ 150

06 탑 플레이트 컨베이어-6······························ 151

07 탑 플레이트 컨베이어-7······························ 152

08 탑 플레이트 컨베이어-8······························ 153

09 탑 플레이트 컨베이어-9······························ 154

10 탑 플레이트 컨베이어-10· ···························· 155

11 RF2060 체인 컨베이어 단면도··························· 156

12 RF2060 컨베이어 구동부· ···························· 157

13 RF2060 컨베이어 종동부· ···························· 158

14 TS1270 플레이트 컨베이어-1···························· 159

15 TS1270 플레이트 컨베이어-2··························· 160

​

PART 06 파레트 컨베이어 Pallet conveyor​

01 파레트 엘리베이터-1· ······························ 162

02 파레트 엘리베이터-2······························· 163

03 파레트 엘리베이터-3······························· 164

04 파레트 디버터· ································· 165

05 파레트 백업 디바이스······························· 166

06 파레트 이송 컨베이어-1······························ 167

07 파레트 이송 컨베이어-2······························ 168

08 파레트 이송 컨베이어-3······························ 169

09 파레트 이송 컨베이어-4······························ 170

10 파레트 이송 컨베이어-5······························ 171

11 파레트 이송 컨베이어-6······························ 172

12 파레트 이송 컨베이어-7······························ 173

13 파레트 이송 컨베이어-8······························ 174

14 파레트 이송 컨베이어-9······························ 175

15 파레트 이송 컨베이어-10· ···························· 176

16 파레트 이송 컨베이어-11· ···························· 177

17 파레트 이송 컨베이어-12· ···························· 178

18 파레트 이송 컨베이어-13· ···························· 179

19 파레트 이송 컨베이어 단면 상세도························· 180

20 파레트 이송 컨베이어 롤러· ··························· 181

21 파레트 이송 컨베이어 롤러 단면도························· 182

​

PART 07 터닝 컨베이어 Turning conveyor​​

01 90도 터닝 컨베이어-1······························· 184

02 90도 터닝 컨베이어-2······························ 185

03 90도 터닝 컨베이어-3······························ 186

04 90도 터닝 컨베이어-4······························ 187

05 180도 터닝 리프터· ······························· 188

06 턴테이블····································· 189

07 파레트 180도 터닝 장치······························ 190

08 TURNING CONVEYOR······························· 191

09 WORK 회전 컨베이어······························· 192

​

PART 08 리턴 컨베이어 Return conveyor​

01 2단 리턴 컨베이어-1· ······························ 194

02 2단 리턴 컨베이어-2· ······························ 195

03 2단 리턴 컨베이어-3······························· 196

04 2단 리턴 컨베이어-4······························· 197

05 리턴 컨베이어 드라이브 파트· ·························· 198

​

PART 09 리프트식 컨베이어 Lift type conveyor

01 리프트식 컨베이어-1· ······························ 200

02 리프트식 컨베이어-2······························· 201

03 리프트식 컨베이어-3······························· 202

04 리프트식 컨베이어-4······························· 203

05 리프트식 컨베이어-5······························· 204

06 리프트식 컨베이어-6······························· 205

07 리프트식 컨베이어-7· ······························ 206

08 리프터 컨베이어-1· ······························· 207

09 리프터 컨베이어-2································ 208

​

PART 10 스크류 칩 컨베이어 Screw Chip Conveyor​

01 모터 직결 스크류 컨베이어-1· ·························· 210

02 모터 직결 스크류 컨베이어-2· ·························· 211

03 모터 직결 스크류 컨베이어-3· ·························· 212

04 모터 직결 스크류 컨베이어-4· ·························· 213

05 모터 직결 스크류 컨베이어-5· ·························· 214

06 모터 직결 스크류 컨베이어-6· ·························· 215

07 모터 직결 스크류 컨베이어-7· ·························· 216

08 버킷 엘리베이터· ································ 217

09 스크류 컨베이어 부품도······························ 218

10 스크류 피더· ·································· 219

11 스크류 피더 축·································· 220

12 칩 컨베이어· ·································· 221

13 파이프형 스크류 컨베이어····························· 222

​

PART 11 타이밍 벨트 컨베이어 Timing belt Conveyor

01 타이밍 벨트 컨베이어······························· 224

02 타이밍 벨트 컨베이어 부품도-1· ························· 225

03 타이밍 벨트 컨베이어 부품도-2· ························· 226

04 타이밍 벨트 컨베이어 부품도-3· ························· 227

05 타이밍 벨트 컨베이어 부품도-4· ························· 228

06 타이밍 벨트 컨베이어 부품도-5· ························· 229

07 타이밍 벨트 컨베이어 부품도-6· ························· 230

08 타이밍 벨트 컨베이어 부품도-7· ························· 231

09 타이밍 벨트 컨베이어 부품도-8· ························· 232

10 타이밍 벨트 컨베이어 부품도-9· ························· 233

11 타이밍 벨트 컨베이어 부품도-10·························· 234

12 타이밍 벨트 컨베이어 부품도-11·························· 235

13 타이밍 벨트 컨베이어 부품도-12·························· 236

14 타이밍 벨트 컨베이어 부품도-13·························· 237

15 타이밍 벨트 컨베이어 구동부· ·························· 238

​

PART 12 전용기 컨베이어 Special purpose machine Conveyor​

01 경사 이송 콘베어································· 240

02 기어 이송 컨베이어-1······························· 241

03 기어 이송 컨베이어-2······························· 242

04 기어 이송 컨베이어-3······························· 243

05 드라이브 기어 CONVEYOR DRIVE UNIT······················· 244

06 드라이브 기어 CONVEYOR···························· 245

07 리턴 컨베이어 드라이브 파트· ·························· 246

08 리턴 컨베이어 테일 파트· ···························· 247

09 베벨기어 구동 컨베이어······························ 248

10 수직 이송 컨베이어-1······························· 249

11 수직 이송 컨베이어-2······························· 250

12 스톡 컨베이어· ································· 251

13 자동 절단기 공급 컨베이어· ··························· 252

14 자동차 부품 이송 컨베이어· ··························· 253

15 중량물 파레트 이송 컨베이어· ·························· 254

16 컨베이어 구동부· ································ 255

17 컨베이어 구동부 및 종동부· ··························· 256

18 컨베이어 드라이브 유니트-1···························· 257

19 컨베이어 드라이브 유니트-2···························· 258

20 컨베이어 드라이브 유니트-3···························· 259

21 컨베이어 드라이브 파트······························ 260

22 컨베이어 롤러· ································· 261

23 컨베이어 종동부· ································ 262

24 탑 롤러 컨베이어-1································ 263

25 탑 롤러 컨베이어-2································ 264

26 탑 롤러 컨베이어 상세도· ···························· 265

27 탑 체인 롤러··································· 266

28 탑 체인 컨베이어································· 267

29 탑 플레이트 체인 컨베이어· ··························· 268

30 탑 플레이트 컨베이어······························· 269

31 파레트 롤러 컨베이어······························· 270

32 파레트 스톡 컨베이어······························· 271

33 파레트 스톡 컨베이어 구동부 및 종동부· ····················· 272

34 파레트 이송 컨베이어······························· 273

35 파레트 이송 컨베이어 단면 상세도························· 274

36 파레트 이송 컨베이어 롤러 단면도························· 275

37 파레트 컨베이어-1· ······························· 276

38 파레트 컨베이어-2································ 277

39 파레트 컨베이어-3································ 278

40 파레트 컨베이어 롤러······························· 279

41 푸셔 인 컨베이어································· 280

42 3단 2열 TOP ROLLER CHAIN CONVEYOR-1···················· 281

43 3단 2열 TOP ROLLER CHAIN CONVEYOR-2· ··················· 282

44 3단 2열 TOP ROLLER CHAIN CONVEYOR-3· ··················· 283

45 ACCUM ROLLER-1································ 284

46 ACCUM ROLLER-2································ 285

47 CONVEYOR ASSY································ 286

48 CONVEYOR DIVERTER UNIT···························· 287

49 CONVEYOR DRIVE UNIT······························ 288

50 RS40 체인 컨베이어 구동부···························· 289

51 RS60 컨베이어 구동부 및 종동부························· 290

52 RS60 컨베이어 텐션부 및 체인 가이드부······················ 291

53 RS80 롤러 컨베이어-1· ····························· 292

54 RS80 롤러 컨베이어-2· ····························· 293

55 STOCK CONVEYOR································ 294

56 TOP ROLLER CHAIN CONVEYOR-1························ 295

57 TOP ROLLER CHAIN CONVEYOR-2· ······················· 296

​

PART 13 RF 체인 컨베이어 RF chain conveyor​

01 RF2080 체인 컨베이어· ····························· 298

02 RF2100 체인 컨베이어 구동부 부품도-1······················ 299

03 RF2100 체인 컨베이어 구동부 부품도-2· ····················· 300

04 RF2100 체인 컨베이어 구동부 부품도-3· ····················· 301

05 RF2100 체인 컨베이어 구동부··························· 302

06 RF2100 탑 롤러 컨베이어-1···························· 303

07 RF2100 탑 롤러 컨베이어-2···························· 304

08 RF2100 탑 롤러 컨베이어-3···························· 305

09 더블체인 컨베이어· ······························· 306

​

PART 14 플로우 체인 컨베이어 Flow chain conveyor​​

01 플로우 체인 컨베이어-1······························ 308

02 플로우 체인 컨베이어-2······························ 309

03 플로우 체인 컨베이어-3······························ 310

​

PART 15 기타 컨베이어 Other conveyor​​

01 경사 롤러 컨베이어································ 312

02 롤러 컨베이어-1· ································ 313

03 롤러 컨베이어-2································· 314

04 롤러 컨베이어-3································· 315

05 롤러 컨베이어-4································· 316

06 모터 롤러 컨베이어-1······························· 317

07 모터 롤러 컨베이어-2······························· 318

08 베벨기어 구동 컨베이어······························ 319

09 벨트 컨베이어-A································· 320

10 벨트 컨베이어-B································· 321

11 샤프트 이송 피치 컨베이어 구동부························· 322

12 샤프트 이송 피치 컨베이어 아이들부························ 323

13 샤프트 이송 피치 컨베이어· ··························· 324

14 슬러지 배출 컨베이어······························· 325

15 유압 모터 180 TURN OVER CONV························· 326

16 칩 컨베이어· ·································· 327

17 파레트 디버터 디바이스······························ 328

18 프리 롤러 컨베이어-1······························· 329

19 프리 롤러 컨베이어-2······························· 330

20 ACCUM ROLLER CONVEYOR· ·························· 331

21 MOTOR LIFT UNIT· ······························· 332

22 TORQUE LIMITER 추가공도· ··························· 333

23 WORK 통과 확인 장치······························ 334

​

PART 16 이송 장치 Transfer equipment

01 대차 조립도-1· ································· 336

02 대차 조립도-2·································· 337

03 반입 리프트 캐리 장치-1· ···························· 338

04 반입 리프트 캐리 장치-2· ···························· 339

05 반출 적재 장치-1································· 340

06 반출 적재 장치-2································· 341

07 버큠 이재기 부분 조립도-1· ··························· 342

08 버큠 이재기 부분 조립도-2· ··························· 343

09 버큠 이재기 부분 조립도-3· ··························· 344

10 버큠 이재기 부분 조립도-4· ··························· 345

11 버큠 이재기 부분 조립도-5· ··························· 346

12 버큠 이재기 전체 조립도· ···························· 347

13 엘리베이터···································· 348

14 이재기······································ 349

15 트레버져 서브 조립도······························· 350

16 트레버져 조립도· ································ 351